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Stern Gland Leaking Or Overheating

The stern gland is where the propeller shaft passes through the hull. It is the fitting most likely to sink a boat at its berth, which is why a change in its behaviour deserves attention rather than a mental note.

Is it safe to keep going?

Depends on which type you have and what it is doing.

A traditional packing gland dripping a little is correct. A few drips per minute under way lubricate and cool the packing.

A dripless seal should not drip at all. Any water from one needs investigating now — the bellows that holds it in compression is a rubber component with a service life, and when it fails the ingress rate can exceed the bilge pump.

A gland that is hot is over-tightened, running dry, and scoring your shaft.

Which type do you have?

Traditional packing glandDripless mechanical seal
Normal behaviourDrips slowly under wayNo drips
AdjustmentCompression nutNone — it is a wear item
Wear partPacking materialRubber bellows, carbon face
Failure modeGradual increase in dripSudden, and fast
WarningPlentyLittle

Likely causes, ranked

SymptomLikely causeAction
Packing gland dripping heavilyPacking wornAdjust, then repack
Packing gland hotOver-tightenedBack it off before it scores the shaft
Any water from a dripless sealBellows perished, or seal faces wornInvestigate now
Squealing after launchTrapped air, seal running dryVent the seal
Salt crust or rust stainingSlow leakService
Leak worse with vibrationMisalignment or worn cutless bearingAlignment and bearing

Propeller shaft vibration · Shaft seal and stern gland service

The maintenance almost nobody does

A dripless seal’s bellows has a service life, specified by the maker and usually measured in years. It is rubber, underwater, under compression, in a hot engine bay. Owners routinely run them well past their interval because nothing appears wrong — right up until it does.

If yours has never been replaced and the boat is not new, find out how old it is.

What you can check yourself

  • Which type you have, and whether its behaviour matches the table above
  • Whether the packing gland is hot after a run — it should be warm, not hot
  • Whether the dripless bellows looks perished, cracked or swollen
  • Whether the seal was vented after the last launch

When to call a mechanic

For any water from a dripless seal, for a gland you cannot get to stop dripping by adjustment, or if the shaft is scored. Most of this work needs a haul-out and is sensibly combined with the cutless bearing and alignment.

Propeller shaft and cutless bearing service · Slipway and haul-out engine work

What marine engine work costs in Australia

Common on these installations

Shaft-drive inboards of every brand. Saildrives use a different arrangement with its own diaphragm interval.

→ Yacht auxiliary engine service · Yanmar and Volvo saildrives

Frequently asked questions

Should my stern gland drip? A traditional packing gland should — a few drips per minute under way. A dripless seal should not.

My stuffing box is hot — is that normal? No. It is over-tightened and not being cooled, and it is scoring the shaft. Back it off.

How often does a dripless bellows need replacing? On the maker’s interval, in years. It is a safety item, not a suggestion.

Why does it squeal after launching? Trapped air. Many dripless seals need venting after launch or they run dry.

Practical summary

Use this fault guide safely

Stop now

Shut down for oil-pressure alarms, overheating, fuel spray, smoke in the engine space or loss of cooling-water flow.

Check safely

Start with visible leaks, strainers, fluid levels, alarms and loose connections—only when the machinery is safe and isolated.

Record evidence

Note rpm, temperature, smoke colour, alarm text, sea state and exactly when the symptom began.

Escalate

Give the evidence and engine model to a qualified marine mechanic; avoid repeated restart attempts.

Sources and verification

This page provides general Australian guidance. The current manual for the exact engine, gearbox or drive remains the authority for procedures, specifications and service intervals.

Raw-water cooling pathSimplified editorial diagram—not a substitute for the exact engine and vessel manuals.
  1. 1Seacock
  2. 2Strainer
  3. 3Pump & impeller
  4. 4Heat exchanger
  5. 5Exhaust outlet