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Stern Gland Leaking Or Overheating
The stern gland is where the propeller shaft passes through the hull. It is the fitting most likely to sink a boat at its berth, which is why a change in its behaviour deserves attention rather than a mental note.
Is it safe to keep going?
Depends on which type you have and what it is doing.
A traditional packing gland dripping a little is correct. A few drips per minute under way lubricate and cool the packing.
A dripless seal should not drip at all. Any water from one needs investigating now — the bellows that holds it in compression is a rubber component with a service life, and when it fails the ingress rate can exceed the bilge pump.
A gland that is hot is over-tightened, running dry, and scoring your shaft.
Which type do you have?
| Traditional packing gland | Dripless mechanical seal | |
|---|---|---|
| Normal behaviour | Drips slowly under way | No drips |
| Adjustment | Compression nut | None — it is a wear item |
| Wear part | Packing material | Rubber bellows, carbon face |
| Failure mode | Gradual increase in drip | Sudden, and fast |
| Warning | Plenty | Little |
Likely causes, ranked
| Symptom | Likely cause | Action |
|---|---|---|
| Packing gland dripping heavily | Packing worn | Adjust, then repack |
| Packing gland hot | Over-tightened | Back it off before it scores the shaft |
| Any water from a dripless seal | Bellows perished, or seal faces worn | Investigate now |
| Squealing after launch | Trapped air, seal running dry | Vent the seal |
| Salt crust or rust staining | Slow leak | Service |
| Leak worse with vibration | Misalignment or worn cutless bearing | Alignment and bearing |
Propeller shaft vibration · Shaft seal and stern gland service
The maintenance almost nobody does
A dripless seal’s bellows has a service life, specified by the maker and usually measured in years. It is rubber, underwater, under compression, in a hot engine bay. Owners routinely run them well past their interval because nothing appears wrong — right up until it does.
If yours has never been replaced and the boat is not new, find out how old it is.
What you can check yourself
- Which type you have, and whether its behaviour matches the table above
- Whether the packing gland is hot after a run — it should be warm, not hot
- Whether the dripless bellows looks perished, cracked or swollen
- Whether the seal was vented after the last launch
When to call a mechanic
For any water from a dripless seal, for a gland you cannot get to stop dripping by adjustment, or if the shaft is scored. Most of this work needs a haul-out and is sensibly combined with the cutless bearing and alignment.
Propeller shaft and cutless bearing service · Slipway and haul-out engine work
What marine engine work costs in Australia
Common on these installations
Shaft-drive inboards of every brand. Saildrives use a different arrangement with its own diaphragm interval.
→ Yacht auxiliary engine service · Yanmar and Volvo saildrives
Frequently asked questions
Should my stern gland drip? A traditional packing gland should — a few drips per minute under way. A dripless seal should not.
My stuffing box is hot — is that normal? No. It is over-tightened and not being cooled, and it is scoring the shaft. Back it off.
How often does a dripless bellows need replacing? On the maker’s interval, in years. It is a safety item, not a suggestion.
Why does it squeal after launching? Trapped air. Many dripless seals need venting after launch or they run dry.
Practical summary
Use this fault guide safely
Stop now
Shut down for oil-pressure alarms, overheating, fuel spray, smoke in the engine space or loss of cooling-water flow.
Check safely
Start with visible leaks, strainers, fluid levels, alarms and loose connections—only when the machinery is safe and isolated.
Record evidence
Note rpm, temperature, smoke colour, alarm text, sea state and exactly when the symptom began.
Escalate
Give the evidence and engine model to a qualified marine mechanic; avoid repeated restart attempts.
Sources and verification
This page provides general Australian guidance. The current manual for the exact engine, gearbox or drive remains the authority for procedures, specifications and service intervals.
- 1Seacock
- 2Strainer
- 3Pump & impeller
- 4Heat exchanger
- 5Exhaust outlet